Production Operator

Description

Job Summary: Professional to operate machines at various stages of cable production, from extrusion and material mixing to cutting, drawing, twisting, and measurement, ensuring process quality and organization. Key Highlights: 1. Multifunctional machine operation in cable production 2. Process monitoring and fault identification 3. Maintenance of workplace cleanliness and organization Cable Extruder: · Perform cable extrusion · Accelerate compound in the cylinder · Mark cables · Unmark cables · Clean machines and section; · Transport materials; · Monitor cable winding onto reels; · Assist in performing processes and/or operating machines and equipment; · Handle and move materials, supplies, raw materials, and tools; · Handle and move scraps, waste, and scrap metal according to respective rules; · Record processes in which they participate; · Perform full or partial setup of production equipment; · Identify faults in the process and/or products; · Maintain workplace cleanliness and organization as a whole Cable Cutting: · Feed cable into the uncoiler; · Drill reel if necessary; · Cut cables and apply terminals automatically. Banbury Mixer · Load properly weighed raw material into the Banbury® and activate the machine to mix components for 5 minutes to achieve a homogeneous mixture; · Add vulcanizing agent (accelerator). Mixing and Cutting/Cylinder · Verify material to be used; · Retrieve required raw material for rubber mixing process and weigh it; · Verify that the cylinder is clean; · Turn on exhaust fans, panel switch, and cooling water; · Check equipment/machine safety devices; · Start equipment/machine via control panel; · Load material into the cylinder and mix it according to its formulation; · Transfer material to the cutting cylinder, passing it through to cut into strips; · Apply talc onto strips to prevent sticking; · Cut strip ends transversely to unify them; · Place into boxes, onto a disk, or onto transport carts. · Record data on OPs. · Clean equipment/machine. Drawing Machines · Position the copper draw bench or coil at the appropriate location; · Request the appropriate die set for drawing, per instructions on the Production Order; · Correctly thread wire through dies and annealing system; · Place empty reel onto drawing machine, secure wire to it, and adjust the balancer; · Check air valves and adjust speed, tension, and current parameters according to wire to be drawn and final diameter; · Start machine and monitor operation, resolving any issues (e.g., wire breakage, oil shortage, etc.); · Label approved reels and make them available to other departments; · Enter data into Sapiens system (time, raw materials, scrap, and machine downtime). Twisting Machines · Machines involved: Measuring devices, Twisters (including FG twister), Scale, Marking machines, Small cable braiders, Spiral winders, Trinaders, Braiders, PVC extruders, Impregnation units, Mills, Winding machines, and Autoclaves; · Record data on OPs; · Enter data into Sapiens system (time, raw materials, scrap, and machine downtime). Banbury Mixer · Retrieve required raw material for rubber mixing process and weigh it; · Verify that the cylinder is clean; · Turn on exhaust fans, panel switch, and cooling water; · Load material into the cylinder and mix it according to its formulation; · Transfer material to the cutting cylinder, passing it through to cut into strips; · Apply talc onto strips to prevent sticking; · Cut strip ends transversely and join them to unify; · Place onto disk or cart feeding the extruder; · Record data on OPs; · Enter data into Sapiens system (time, raw materials, scrap, and machine downtime). Twisting Machines · Machines involved: Measuring devices, Twisters (including FG twister), Scale, Marking machines, Small cable braiders, Spiral winders, Trinaders, Braiders, PVC extruders, Impregnation units, Mills, Winding machines, and Autoclaves; · Record data on OPs; · Enter data into Sapiens system (time, raw materials, scrap, and machine downtime). Banbury Mixer · Retrieve required raw material for rubber mixing process and weigh it; · Verify that the cylinder is clean; · Turn on exhaust fans, panel switch, and cooling water; · Load material into the cylinder and mix it according to its formulation; · Transfer material to the cutting cylinder, passing it through to cut into strips; · Apply talc onto strips to prevent sticking; · Cut strip ends transversely and join them to unify; · Place onto disk or cart feeding the extruder; · Record data on OPs; · Enter data into Sapiens system (time, raw materials, scrap, and machine downtime). Measurement § Divide products into rolls, spools, or reels as specified in the Production Order; § Perform and record functional checks of measurement and testing equipment used in the department; § Conduct voltage testing on products using Spark-test, considering values defined by applicable standards; § Perform visual inspection of products to detect possible finish-related nonconformities, marking defects, etc.; § Record production time in our ERP system, and record any scrap (waste); Employment Type: Permanent CLT Salary: R$2.000,00 \- R$2.270,40 per month Benefits: * Medical assistance * Life insurance * Meal allowance * Transportation allowance Work Location: On-site