PRODUCTION OPERATOR

Description

Job Summary: The production operator is responsible for the safe and efficient filling of gas cylinders, adhering to safety and quality standards, and performing inspection and quality control. Key Highlights: 1. Commitment to safety and proactivity for process optimization 2. Focus on inspection, filling, and quality control of gas cylinders 3. Responsibility in equipment operation, maintenance, and cleaning The production operator is responsible for the cylinder-filling process for various gases, ensuring cylinders are filled safely and efficiently while complying with all safety and quality regulations and standards. RESPONSIBILITIES AND ACTIVITIES **1\-** **Preparation and Inspection:** * Handle cylinders manually using trolleys and/or with the assistance of an electric pallet jack. * Follow mandatory instructions in Standard Operating Procedure POP.008 for cylinder inspection and the Work Instruction (WI). * Visually inspect cylinders for damage, external corrosion, deformations, defects, paint condition, presence of grease or oil prior to filling. * Verify the validity of the cylinder's hydrostatic test. * Operate a grinding machine if information on the cylinder's dome is illegible. * Register industrial cylinders and subsequently affix ID labels and/or QR codes. * Ensure equipment—including valves and connections—is in good working condition. * Reject cylinders for filling if any non-conformity is detected; in case of doubt, consult the Shift Supervisor or Department Supervisor. **2\-** **Filling Process:** * Operate gas cylinder filling equipment following POP.009 and WI. * Monitor pressure indicators, panels, and temperature during filling to ensure safe gas storage. * Adjust systems and regulators as needed to maintain safe operating conditions. * Complete internal production records. **3\-** **Quality Control:** * Follow guidelines described in Operating Procedures. * Assist in sorting full medical cylinders for laboratory analysis. * Support the laboratory with standard gases during analyzer calibration checks. * Remove old packaging materials (labels and seals) from industrial cylinders. * Conduct leakage tests on cylinder valves. * Perform final pressure tests on cylinders after filling. * Label and seal industrial cylinders after filling. * Complete internal production records. **4\-** **Equipment Handling:** * Maintain and ensure the good condition of equipment, tools, and utensils: electric pallet jacks, cages, trolleys, panels, pumps, scales, flexible hoses, pressure gauges, grinding machines, etc. * Complete internal records. **5\-** **Maintenance and Cleaning** * Perform cleaning and basic maintenance of filling equipment. * Ensure the work area is clean and organized at the end of each shift. JOB REQUIREMENTS **Education:** Completed high school **Desired Experience:** NR 11 Training \- Electric Pallet Jack KEY REQUIREMENTS **KNOWLEDGE** * Understanding of physical and chemical properties of handled gases, such as pressure, temperature, and behavior under varying conditions. * Familiarity with equipment used in the filling process, including pumps, pressure meters, and valve systems. * Knowledge of specific safety regulations for handling and storing compressed gases, such as ABNT, ANVISA, and other relevant standards. * Understanding of Standard Operating Procedures (SOPs) related to cylinder filling and fault detection. **SKILLS** * Ability to identify discrepancies or potential issues before they cause process failures or safety hazards. * Skill to operate filling equipment effectively and safely, and make necessary adjustments. * Aptitude to quickly diagnose and resolve operational problems, minimizing downtime while maintaining safety. * Competence to maintain accurate daily operation records and communicate relevant information to team members or supervision. **ATTITUDE** * Commitment to Safety: Prioritize safety in all activities, adopting a proactive mindset to identify and mitigate risks. * Proactivity: Initiative to improve processes and suggest enhancements to increase operational efficiency and safety. * Teamwork: Willingness to collaborate with coworkers and contribute to a positive, cooperative work environment. * Responsibility: Personal accountability for one’s work, ensuring all tasks are completed accurately and attentively. * Flexibility: Adaptability to changes in operations or procedures, and willingness to learn new skills and technologies.